800-10-004-10-004000

Headers, Male Pins Overview

The 800-10-004-10-004000 is a precision-machined header connector manufactured by Mill-Max Manufacturing Corp. It features four positions with a 2.54mm (0.100 inch) pitch, designed for through-hole mounting and solder termination. The component utilizes gold-plated beryllium copper contacts to ensure reliable signal transmission in high-reliability applications. This straight-style connector is part of the standard 800 series, offering robust mechanical stability and consistent electrical performance for board-to-board or cable-to-board interconnections.

Headers, Male Pins Feature Summary

• Precision-machined construction for high reliability
• Gold-plated beryllium copper contacts
• Through-hole solder termination
• Standard 2.54mm pitch alignment

Headers, Male Pins Applications

• High-reliability electronic assemblies
• Board-to-board interconnects
• Test and measurement equipment
• Aerospace and defense systems

Headers, Male Pins Procurement Notes

Verify that the specific ordering suffix matches the required contact plating and body orientation. Confirm that the pin count and pitch align with the target PCB footprint. Ensure compatibility with mating connectors regarding height and retention mechanisms. Check for any specific environmental certifications if the application requires compliance with industry standards.

Headers, Male Pins Selection Notes

Select this component when high-cycle durability and low contact resistance are critical. The gold plating provides superior corrosion resistance compared to tin variants. Consider the mechanical strength of the beryllium copper alloy for repeated insertion cycles. Evaluate the through-hole profile against available board space and manufacturing capabilities.

Headers, Male Pins Part Context

This part belongs to Mill-Max's standard line of precision machined interconnect components. The 800 series is widely recognized for its consistency and reliability in demanding environments. Mill-Max has specialized in these components since 1971, focusing on high-performance solutions for complex electronic systems.

Headers, Male Pins Replacement Considerations

Direct substitutes may include other 4-position, 2.54mm pitch headers from manufacturers such as Samtec or 3M. Verify that alternative parts match the exact contact geometry, plating thickness, and mounting dimensions to ensure proper fit and function without redesigning the PCB.