800-10-024-10-004000

Headers, Male Pins Overview

The Mill-Max 800-10-024-10-004000 is a vertical pin header connector designed for through-hole mounting. It features 24 positions with a single row and a 0.100-inch (2.54mm) pitch. The contacts are gold-plated copper alloy pins with a square shape, offering a contact length of 0.166 inches (4.22mm). The insulator is made of black thermoplastic rated UL94 V-0. This component supports a maximum current rating of 3A and operates within a temperature range of -65°C to 125°C.

Headers, Male Pins Feature Summary

• Precision-machined spring-loaded contact design for reliable signal transmission
• Vertical board-to-board or cable-to-board interconnection capability
• Gold-plated contacts ensure low contact resistance and corrosion resistance
• Thermoplastic insulator housing provides mechanical stability and electrical isolation

Headers, Male Pins Applications

• Industrial control systems requiring high-reliability interconnects
• Telecommunications equipment backplanes and daughter cards
• Test and measurement instrumentation interfaces
• Automotive electronic control unit connections

Headers, Male Pins Procurement Notes

Verify the specific contact plating thickness and material composition against the official datasheet before integration. Confirm that the through-hole footprint matches the PCB layout requirements. Ensure the operating temperature range aligns with the environmental conditions of the final assembly. Check for any RoHS compliance status updates as manufacturing processes may evolve.

Headers, Male Pins Selection Notes

Select this model when a vertical header with spring-loaded contacts is required for high-cycle durability. Compare the 24-position count against system interface needs. Consider the 2.54mm pitch compatibility with standard mating connectors. Evaluate the mechanical retention strength provided by the through-hole solder joint versus surface mount alternatives.

Headers, Male Pins Part Context

This part belongs to the Mill-Max 800 series of precision machined interconnect components. The series is known for high reliability in demanding environments. Mill-Max Manufacturing Corp. specializes in custom and standard interconnect solutions for defense, aerospace, and industrial sectors. The 800 series typically features robust construction suitable for harsh operational conditions.

Headers, Male Pins Replacement Considerations

Direct substitutes include other 24-position, 2.54mm pitch vertical headers from manufacturers like Samtec or Molex. Verify pin configuration, contact plating, and insulator height compatibility. Ensure the replacement maintains the same current rating and temperature specifications.