800-10-025-20-001000

Headers, Male Pins Overview

The Mill-Max 800-10-025-20-001000 is a vertical pin header connector designed for through-hole mounting. It features 25 positions with a 0.100-inch (2.54mm) contact spacing. The contacts are gold-plated bronze pins, offering a mating contact length of 0.191 inches and a post length of 0.150 inches. Rated for 3A current and 150VDC, it utilizes PCT polyester insulation reinforced with glass fiber, achieving UL94 V-0 flammability. The operating temperature range spans from -55°C to 125°C.

Headers, Male Pins Feature Summary

• Gold-plated bronze contacts ensure reliable signal transmission and corrosion resistance.
• Glass-fiber-reinforced PCT insulation provides structural stability and high thermal performance.
• Vertical through-hole termination facilitates straightforward printed circuit board integration.

Headers, Male Pins Applications

• General-purpose electronic interconnects
• Industrial control system wiring
• Consumer electronics assembly

Headers, Male Pins Procurement Notes

Verify the specific manufacturer designation, as this part number may be associated with Preci-Dip or Mill-Max depending on the supply chain source. Confirm that the gold plating thickness and insulation material specifications match the required environmental standards for the intended application before finalizing procurement orders.

Headers, Male Pins Selection Notes

Select this component when a standard 2.54mm pitch vertical header is required for moderate current applications. Ensure the PCB layout accommodates the specified overall contact length and that the through-hole drilling dimensions align with the 0.150-inch post length for secure mechanical retention during soldering processes.

Headers, Male Pins Part Context

This connector belongs to the 800 series, which represents a line of precision-machined headers known for high reliability. The series offers various position counts and termination styles, serving as a fundamental interconnection solution in diverse electronic assemblies where consistent electrical performance is critical.

Headers, Male Pins Replacement Considerations

Direct substitutes include other 25-position, 2.54mm pitch vertical headers with identical gold-plated bronze contacts and through-hole termination. Verify that any alternative maintains the same 3A current rating and 150VDC voltage specification to ensure functional equivalence.